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Where fuel goes missing between the depot and the nozzle

Transit theft, tank leaks, short-dispensing, adulteration and cash shortfalls: how four-way reconciliation catches each one.

Auto Solution teamOctober 20266 min read

A fuel retail outlet looks simple: fuel comes in, fuel goes out, money comes in. In practice there are several hand-offs between the depot and the customer, and loss can creep in at each of them. Small daily gaps add up quickly across a network of outlets.

The four numbers that should agree

  1. Invoiced: what the depot dispatched and billed.
  2. Received: what actually reached the outlet's tanks.
  3. Sold: what the nozzles dispensed.
  4. Collected: what money and card payments came in.

Comparing these every day, for every outlet, is what we mean by four-way reconciliation. Each gap points to a different problem and a different person to talk to.

What each gap usually means

GapCommon causesFirst action
Invoiced vs receivedTransit theft, short deliveryCheck transporter seals and decanting records
Received vs soldTank leaks, theft from tanks, calibration errorsReview night-time tank level drops and dip readings
Sold vs dispensed correctlyNozzle short-dispensingCheck dispenser calibration
Sold vs collectedCash shortfalls, fleet card misuseReconcile deposits and card settlements

Quality is a loss too

Adulteration doesn't show up as missing litres; it shows up as fuel that isn't what it should be. Monitoring density readings against expected values helps flag tanks that need a sample tested before more fuel is sold from them.

Patterns across outlets matter. A transporter who short-delivers a little at many outlets can stay under every single outlet's tolerance. Looking across the network surfaces patterns no individual outlet would notice.

Making it practical

  • Use automatic tank gauge (ATG) data where available rather than manual dips alone.
  • Agree tolerances per product and outlet, so normal evaporation and temperature effects don't trigger alerts.
  • Give every flag a value in rupees and a specific next step, so area managers know what to do first.

FuelLedger automates this reconciliation for every outlet, every day.

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